Custom Injection Molder, In-house Design, Paint, and Hydrographic Abilities
Our newest facility, Juarez Paint and Hydrographics, is located next door to our Juarez Molding Division. This 90,000 sq. ft state of the art painting and hydrographics dipping facility features a 25,000 sq. ft air conditioned clean room paint line. We utilize FANUC paint robots to paint racks mounted on a floor-mounted conveyor to minimize contamination.
We wash all parts with a 5 stage washer and then robotically flame treat the parts for maximum adhesion. We can apply 1k adhesion promoter, 1k base coat 1k pearl (mid coat) and 2k clear coat layers. All parts of our system are RFID encoded to be able to make color changes and program changes on the fly. Our state of the art Quality lab contains the latest in multi-angle spectrometers, surface finish wave scanners and Keyence Digital Microscopes to ensure that the products we produce are consistent in appearance and performance.
Our Hydrographics tank is the only one in the world to handle 1.3 meter film with the largest dip tank area. We can dip hundreds of different patterns on plastic parts that are painted to ensure adhesion. Each part is controlled by an RFID system to make changes to dip program on the fly. All dipped parts are then washed by a three stage wash system and dried in an oven to ensure that the parts are ready to be covered by the clear coat.
Our onsite R&D lab gives us the ability to prototype spray, dip and wash parts in preparation for producing on our production line.
We can apply 1k adhesion promoter, base coat, and pearl (mid coat), and 2k clear-coat layers.
We utilize FANUC paint robots to paint racks mounted on a floor-mounted conveyor to minimize contamination. robotically flame treat all of our parts for maximum adhesion.
We utilize a floor-mounted conveyor to minimize contamination. All parts of our system are RFID encoded to be able to make color changes and program changes on the fly.
Our state of the art Quality lab contains the latest in multi-angle spectrometers, surface finish wave scanners and Keyence Digital Microscopes to ensure that the products we produce are consistent in appearance and performance.
Our onsite R&D lab gives us the ability to prototype spray, dip and wash parts in preparation for producing on our production line.
Our Hydrographics tank is the only one in the world to handle 1.3 meter film with the largest dip tank area. We can dip hundreds of different patterns on plastic parts that are painted to ensure adhesion. Each part is controlled by an RFID system to make changes to dip program on the fly. All parts are then washed by a three stage wash system and dried in an oven to ensure that the parts are ready to be covered by the clear coat.